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Diameter Sorters 1830/3060/4080/60100: Elevate Manufacturing Quality with Precision
Discover unmatched precision and efficiency using our state-of-the-art Diameter Sorters, revolutionizing quality control in contemporary manufacturing. Explore a spectrum of sorting options spanning from 3mm to 60mm, enriched by non-destructive technology and user-friendly HMI. Trust IBG NDT Technology for excellence, precision, and a more promising future in manufacturing.
Precision Ball Sorting and Microstructure Testing with Diameter Sorter
A diameter sorter is a machine used to sort balls by the diameter of the ball, which is done by LVDT probe measurement with a remarkable repeatability of ± 0.15 μm. The balls are sorted into 4 groups and one of them is reserved for NOK balls. Optional upgrade to implement the microstructure testing coil to reject balls with different structures than calibrated.
Diameter Test
The ball diameter is measured by a high-precision LVDT probe with an accuracy of up to ± 0.15 microns.
Structure Test
An enhancement option for a diameter sorter involves integrating a supplementary microstructure examination. This advanced microstructure testing feature excels at segregating balls with varying materials and hardness levels. Utilizing eddy current technology, it effectively distinguishes ferromagnetic steels. The examination employs an eddyguard S unit and eddy current coil for precise testing.
Order Information
| Model | Sorting Diameter (mm) | Order Number | ORDER NUMBER (+ STRUCTURE) |
|---|---|---|---|
| DIAMETER SORTER 1830 | 18.000 – 10-319 | K 087 002A | K 087 002C |
| DIAMETER SORTER 3060 | 30.000 – 20.000 | K 087 004 | K 087 003B |
| DIAMETER SORTER 4080 | 40.000 – 80.000 | K 087 003 | K 087 004B |
| DIAMETER SORTER 60100 | 60.000 – 100.000 | K 087 005 | K 087 005B |
Scan Speed
| MIN. BALL Ø [mm] | MAX. BALL Ø [mm] | MIN. Ø SCAN SPEED | MAX. Ø SCAN SPEED | |
|---|---|---|---|---|
| DIAMETER SORTER 1830 | 18.000 | 30.000 | 3 000 | 2 800 |
| DIAMETER SORTER 3060 | 30.000 | 60.000 | 2 800 | 1 800 |
| DIAMETER SORTER 4080 | 40.000 | 80.000 | 2 400 | 1 300 |
| DIAMETER SORTER 60100 | 60.000 | 100.000 | 1 800 | 800 |
| DIAMETER SORTER 1830 | DIAMETER SORTER 3060 | ||
|---|---|---|---|
| Dimensions (L×W×H) | 1 656 × 692 × 1 643 (mm) | 2 312 × 692 × 1 643 (mm) | |
| Weight | 282 kg | 295 kg | |
| Sorting groups | 7 + NOK | 3 + NOK | |
| Repeatability | ± 0.15 μm | ± 0.15 μm | |
| Input Power (230V) | 230V, 50Hz/60Hz (Type E plug) | ||
| Input Power (110V) | 110V, 50Hz/60Hz (Type B plug) |
